| Description: | |
| Casting Material: | Austempered Ductile Iron, ADI 1200 / QTD 1200-3 / JS 1200-3 / EN-GJS 1200-3 / FCAD-1200-2 / ASTM A 897/M-16 1200-4 |
| Design Software: | CAD, PRO/E, SolidWorks, UG |
| Casting Process: | Sand Coated Casting, Lost Foam Casting, Investment Casting |
| Heat Treatment: | Austempering |
| Machining: | Casting+CNC Machining |
| Surface finishing: | Shot blasting, Galvanized/Hot dip galvanized, Powder coated, Spray painting |
| Package: | Fumigation-free pallet or Wooden Box |
The railway wedge—also called friction wedge or bogie wedge—is a one-piece casting that sits between the bolster and side frame of a freight-truck bogie. Its main jobs are:
Increase yaw damping to suppress hunting and car-body sway.
Lock bogie geometry, keeping wheel-sets parallel and gauge true.
Self-feed as faces wear, maintaining preload without re-tightening. - Compensate for temperature and humidity changes, ensuring a stable friction coefficient.
Correct material and installation directly decide the life, performance and reliability of the entire rail system.
Tensile ≥ 1 200 MPa – 1.8× forged steel, yet 10 % lighter.
Elongation ≥ 4 % – absorbs impact without brittle fracture.
Fatigue limit 400-500 MPa** – doubles life under 20 kN cyclic shear.
Stable μ 0.28-0.34** from -50 °C to +70 °C, verified by CRRC tests.
Near-net casting** – 18 % machining cost saved.
Q1. How do I Confirm Compatibility?
Send us the OEM part number or a sample; we’ll issue a comparison report within 24 h.
Q2. What is the MOQ?
Standard models 10 pcs; custom models 30 pcs.If you have special requirements, please contact us.
SMEMACH is a professional high-end custom metal parts manufacturer. We use advanced processes such as casting, forging, welding and CNC machining to provide customized products and comprehensive technical solutions according to your design specifications.
Regarding ADI (Austempered Ductile Iron) technology, we have been researching for decades, combined with practical experience, and our products have been well received by customers. Our products are exported to Europe, America, Southeast Asia and other countries and regions. Contact us now to discuss your needs.
| Property | Value / Requirement | Unit | Remarks |
|---|---|---|---|
| Tensile strength Rm | ≥ 1200 | MPa | Mill test 1200-1320 |
| Yield strength Rp0.2 | ≥ 900 | MPa | +50 MPa vs 2020 edition |
| Elongation after fracture A | ≥ 5 | % | Min. for grade ADI 1200-5 |
| Brinell hardness HBW | 340-410 | - | Guidance, wall ≤30 mm |
| Impact energy KV (un-notched, room temp.) | ≥ 55 | J | Mill test 55-75 |
| Rotating-bending fatigue limit σw | 560-660 | MPa | ~12 % above ADI 1050 |
| Contact fatigue limit σH | 2 000-2 400 | MPa | Above carburized low-alloy steel |
| Modulus of elasticity E | ≈ 169 | GPa | Same as lower grades |
| Density ρ | 7.1 | g·cm⁻³ | ~10 % lighter than steel |
| Graphite nodularity | ≥ 85 | % | GB/T 24733-2023 requirement |
| Graphite count | ≥ 100 | pcs/mm² | Same as above |
| Matrix structure | Ausferrite + trace carbides | - | Other phases <5 % |
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