| Description: | |
| Casting Material: | Austempered Ductile Iron, ADI 1400 / QTD 1400-1 / JS 1400-1 / EN-GJS 1400-2 / FCAD-1400-1 / ASTM A 897/M-16 1400-2 |
| Design Software: | CAD, PRO/E, SolidWorks, UG |
| Casting Process: | Sand Coated Casting, Lost Foam Casting, Investment Casting |
| Heat Treatment: | Austempering |
| Machining: | Casting+CNC Machining |
| Surface finishing: | Shot blasting, Galvanized/Hot Dip Galvanized, Powder Coated, Spray Painting |
| Package: | Fumigation-free pallet or Wooden Box |
Field-duty powertrain components:
- Combine drives (header, feeder, threshing cylinder)
- Tractor PTO take-offs
- Planter/ trans planter seed-metering drives
- Pivot & linear irrigation systems
- Feed-grinder & mixer line shafts
All run in dust, crop residue, shock loads and seasonal overloads—exactly the fatigue plus abrasion window where material choice decides service life.
Austempered Ductile Iron (ADI) is conventional ductile iron put through an austempering heat cycle:
- Matrix turns to acicular ferrite + high-carbon austenite → strength 1 200-1 600 MPa, hardness 45-48 HRC, yet 5-10 % elongation remains.
- Graphite nodules stay intact—built-in lube pockets that cut wear and damp vibration.
- Density 7.1 g cm-³ vs 7.8 g cm-³ steel → lighter sprocket, lower rotating inertia.
- Cast-to-shape keeps machining minutes low; total part cost down 20-40 % against forged-steel equivalents.
Bottom line: higher torque capacity, longer abrasion life, quieter mesh, lighter package.
| Property | Value / Requirement | Unit | Remarks |
|---|---|---|---|
| Tensile strength Rm | ≥ 1400 | MPa | Mill test 1400-1520 |
| Yield strength Rp0.2 | ≥ 1100 | MPa | +100 MPa vs 2020 edition |
| Elongation after fracture A | ≥ 4 | % | Min. for grade ADI 1400-4 |
| Brinell hardness HBW | 380-450 | - | Guidance, wall ≤30 mm |
| Impact energy KV (un-notched, room temp.) | ≥ 35 | J | Mill test 35-50 |
| Rotating-bending fatigue limit σw | 620-720 | MPa | ~15 % above ADI 1050 |
| Contact fatigue limit σH | 2100-2500 | MPa | Above carburized & nitrided steels |
| Modulus of elasticity E | ≈ 169 | GPa | Same as lower grades |
| Density ρ | 7.1 | g·cm⁻³ | ~10 % lighter than steel |
| Graphite nodularity | ≥ 85 | % | GB/T 24733-2023 requirement |
| Graphite count | ≥ 100 | pcs/mm² | Same as above |
| Matrix structure | Fine ausferrite + trace carbides | - | Other phases <5 % |
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