| Description: | |
| Casting Material: | Austempered Ductile Iron, ADI 1200 / QTD 1200-3 / JS 1200-3 / EN-GJS 1200-3 / FCAD-1200-2 / ASTM A 897/M-16 1200-4 |
| Design Software: | CAD, PRO/E, SolidWorks, UG |
| Casting Process: | Sand Coated Casting, Lost Foam Casting, Investment Casting |
| Heat Treatment: | Austempering |
| Machining: | Casting+CNC Machining |
| Surface Finishing: | Shot Blasting, Galvanized/Hot Dip Galvanized, Powder Coated, Spray Painting |
| Package: | Fumigation-Free Pallet or Wooden Box |
Replace forged-steel gears with zero-design-change upgrade. Our Austempered Ductile Iron (ADI) 1200 agricultural gears deliver 1200 MPa tensile strength yet weigh 10 % less than steel, giving your tractor, harvester or planter 30 % longer service life and 3-5 dB noise reduction.It's fit John Deere, CLAAS, Kubota — 30 % longer service life, 100 % interchangeable.
- High torque density – same centre distance, 30 % higher power than ADI 1050
-Self-lubricating graphite – survives dust & low-oil conditions
- Ausferrite matrix – work-hardens under load, doubling wear life vs. carburised steel
- Near-net casting – 20 % cost saving on machining, ready in 48 h for standard teeth
Tractor PTO gear, combine drive axle, corn-head gearbox, planter fertilizer spreader, sprayer pump gear, square baler flywheel.
Send us your old gear or drawing; we issue 24 h interchange report. MOQ 10 pcs for catalogue parts, 30 pcs for custom.
Contact SMEMACH now → Get free material report & quote within 12 hours.
| Property | Value / Requirement | Unit | Remarks |
|---|---|---|---|
| Tensile strength Rm | ≥ 1200 | MPa | Mill test 1200-1320 |
| Yield strength Rp0.2 | ≥ 900 | MPa | +50 MPa vs 2020 edition |
| Elongation after fracture A | ≥ 5 | % | Min. for grade ADI 1200-5 |
| Brinell hardness HBW | 340-410 | - | Guidance, wall ≤30 mm |
| Impact energy KV (un-notched, room temp.) | ≥ 55 | J | Mill test 55-75 |
| Rotating-bending fatigue limit σw | 560-660 | MPa | ~12 % above ADI 1050 |
| Contact fatigue limit σH | 2 000-2 400 | MPa | Above carburized low-alloy steel |
| Modulus of elasticity E | ≈ 169 | GPa | Same as lower grades |
| Density ρ | 7.1 | g·cm⁻³ | ~10 % lighter than steel |
| Graphite nodularity | ≥ 85 | % | GB/T 24733-2023 requirement |
| Graphite count | ≥ 100 | pcs/mm² | Same as above |
| Matrix structure | Ausferrite + trace carbides | - | Other phases <5 % |
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