| Description: | |
| Casting Material: | Austempered Ductile Iron, ADI 1600 / QTD 1600-1 / JS 1600-1 / EN-GJS 1600-2 / FCAD-1600-1 / ASTM A 897/M-16 1600-1 |
| Design Software: | CAD, PRO/E, SolidWorks, UG |
| Casting Process: | Sand Coated Casting, Lost Foam Casting, Investment Casting |
| Heat Treatment: | Austempering |
| Machining: | Casting+CNC Machining |
| Surface Finishing: | Shot Blasting, Galvanized/Hot Dip Galvanized, Powder Coated, Spray Painting |
| Package: | Fumigation-Free Pallet or Wooden Box |
ADI 1600 grade isothermal hardened ductile iron (ADI) pipe fittings belong to the highest strength grade of ASTM A897:
Compared with ordinary ductile iron or low-alloy cast steel, ADI 1600 pipe fittings can reduce weight by 8-10% with the same wall thickness, while also possessing:
1. High wear resistance—hardness comparable to 58 HRC tempered steel, with a 2-3 times longer service life;
2. High fatigue life—bending fatigue limit of 500 MPa, suitable for 0-bar alternating internal pressure conditions;
3. Vibration and noise reduction—the graphite spheroids + austenitic matrix absorb vibration 40% faster than steel, reducing pump station noise by 3-5 dB;
4. Low-temperature toughness—impact energy remains above 35 J at -40℃, suitable for outdoor water supply and mine tailings pipelines;
5. Cost Advantage – Near-net-shape casting + isothermal quenching results in a 15-25% lower unit cost for mass production compared to forged steel parts of the same specifications, and a 30% reduction in machining requirements.
Therefore, ADI 1600 pipe fittings, tees, elbows, etc., are particularly suitable for high-pressure pumping stations, mine slurry transportation, large sprinkler irrigation machines, and long-distance water supply pipelines in cold regions. They can increase the rated pressure rating by 1.5-2 times without increasing wall thickness, significantly extending maintenance cycles.
| Property | Value / Requirement | Unit | Remarks |
|---|---|---|---|
| Tensile Strength Rm | ≥ 1600 | MPa | Mill Test 1600-1720 |
| Yield Strength Rp0.2 | ≥ 1300 | MPa | +100 MPa vs 2020 Edition |
| Elongation After Fracture A | ≥ 2 | % | Min. for Grade QTD1600-2 |
| Brinell Hardness HBW | 450-520 | - | Guidance, Wall ≤30 mm |
| Impact Energy KV (Un-Notched, Room Temp.) | ≥ 25 | J | Mill Test 25-40 |
| Rotating-Bending Fatigue Limit σW | 680-780 | MPa | ~10 % Above QTD1400 |
| Contact Fatigue Limit σH | 2300-2700 | MPa | Above Carburized & Nitrided Steels |
| Modulus of Elasticity E | ≈ 169 | GPa | Same as Lower Grades |
| Density ρ | 7.1 | g·cm⁻³ | ~10 % Lighter than Steel |
| Graphite Nodularity | ≥ 85 | % | GB/T 24733-2023 Requirement |
| Graphite Count | ≥ 100 | pcs/mm² | Same as Above |
| Matrix Structure | Fine Ausferrite + Trace CarBides | - | Other Phases <5 % |
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